Welch-vacuum 1376N Chemstar Manuel d'utilisateur

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WELCH-
I
L
MV
A
C
OWNER’S MANUAL FOR
CHEMSTAR® VACUUM PUMP MODELS:
1400N
WARNING
Never block the Exhaust Port.
If the exhaust port is blocked, pressure will build-up in the pump with
the potential of the pump body bursting and causing possible injury to
personnel in the area.
Part No. 67-0544 R3.6
Printed in USA
Welch-Ilmvac
5621 W. Howard Street
Niles, IL 60714
Phone: (847) 676-8800 (Technical Support)
Fax: (847) 677-8606
E-Mail: gdwelchvacuum@gardnerdenver.com
Web-Page: www.welchvacuum.com
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Résumé du contenu

Page 1 - OWNER’S MANUAL FOR

WELCH-ILMVACOWNER’S MANUAL FORCHEMSTAR® VACUUM PUMP MODELS: 1400N WARNINGNever block the Exhaust Port.If the exhaust port is blocked, pressure will

Page 2

103.203 Forced Oil Flushing Procedure 1. Check the oil level, if the oil level is well above the fi ll mark (This may indicate either the pump has be

Page 3 - TABLE OF CONTENTS

113.40 Repairing Oil Leaks3.41 Location, Cause and Effect Oil leaks may develop wherever two mating faces are sealed with a gasket. Such seams may

Page 4 - Section 1: INSTALLATION

12Section 4: TROUBLE-SHOOTING GUIDE4.10 Poor Vacuum Readings 1. Disconnect vacuum pump from your vacuum system. 2. Obtain 1 gallon of CHEMSTAR oil,

Page 5

Section 5: QUICK REFERENCE CHARTSpecifi cationsFree Air Displacement, L/M (CFM) 25 (0.9)Gas Ballast YesUltimate Pressure, Torr (mbar) 1 (1.3)x10-4Numbe

Page 6 - Section 2: OPERATION

SWITCH7.51715.510.592.754.753.562.186.622.569.6 ± .34.881.251/4 NTP CONNECTIONSFOR FILTRATION SYSTEM1/4 OD TUBECOMPRESSIONFITTING FORPURGECONNECTION.6

Page 7

15Section 7: PUMPING SPEED CURVESHIGH EFFICIENCY PUMPINGCHARACTERISTIC OF CHEMSTAR® PUMPSThe low RPM design of CHEMSTAR vacuum pumps makes it possible

Page 8 - CHEMSTAR Shutdown

PARTS LIST FOR MODEL 1400NITEM QTY P/N A* B* DESCRIPTION 01 1 2-01-9306 Soc. Hd. Screw 5/16 - 18x3/8 02 1 41-2191

Page 9 - Section 3: MAINTENANCE

Section 9: ACCESSORY SECTIONExhaust FilterFilters oil mist from pump exhaust / Easy ReplacementReduces pump noise / Filters to 0.3 micron particle

Page 10

18Coaxial TrapsReduces oil back streaming / Stainless steel construction / Easy Replacement of ElementISO Size Capacity Diameter Height A2 Cat.No.

Page 11

Section 10: MSDS-Sheet for DIRECTORR® PUMP OIL19THE INFORMATION HEREIN IS GIVEN IN GOOD FAITH, BUT NO WARRANTY, EXPRESS OR IMPLIES, IS MADE.Revision

Page 12

2INSTRUCTIONWARNING AND CAUTIONPLEASE READ BEFORE OPERATIONWhile reading your manual, please pay close attention to areas labeled: WARNING AND CAUTION

Page 13

20THE INFORMATION HEREIN IS GIVEN IN GOOD FAITH, BUT NO WARRANTY, EXPRESS OR IMPLIES, IS MADE.Revision Date: 04/23/09 Rev. B P/N:

Page 14

21THE INFORMATION HEREIN IS GIVEN IN GOOD FAITH, BUT NO WARRANTY, EXPRESS OR IMPLIES, IS MADE.Revision Date: 04/23/09 Rev. B P/N:

Page 15

Section 11: APPLICATION BOOKLETUSING YOUR CHEMSTAR VACUUM PUMP WITH CORROSIVE GASESThank you for choosing the CHEMSTAR vacuum pump from Welch Vacuum

Page 16 - PARTS LIST FOR MODEL 1400N

23Part 1 Health & SafetyThe pumping of corrosive gases not only can shorten the service life of a vacuum pump, but also if not operated properly,

Page 17 - Exhaust Mist Eliminator

24 WARNINGDIRECTORR Gold Oil is not inert and should not be used in environments involving a high percentage of oxygen. The use of DIRECTORR Gold O

Page 18 - Dry Ice Cold Traps

25Welch offers two types of cold traps - dry ice slurry or liquid nitrogen traps. For CHEMSTAR pump models 1402N-01 or 1376N-01, the dry ice slurry t

Page 19 - MATERIAL SAFETY DATA SHEET

26C 3. Particulate Trap With A Filter ElementIn some corrosive gas applications, particulates are generated. A particulate trap with a fi lter elemen

Page 20

27 CAUTIONBe sure the pump is operating at a pressure of 10 Torr or lower for continuous operation. If not, discuss application with Welch Technica

Page 21 - SECTION 8 - CONTROL MEASURES

CAUTIONHydrous acids are well-known for corroding the interior of the vacuum pump. Particularly if acidifi ed oil is allowed to remain in the pump

Page 22

29C. Halogens: Chlorine (Cl2), Bromine (Br2).If water is not present, small gas fl ows of chlorine or bromine can be pumped without major diffi culty.

Page 23 - Part 1 Health & Safety

TABLE OF CONTENTS Section PageSection 01 - Installation 1.10 Introduction 4Section 02 - Operation 2.10 Starting

Page 24

When pumping ozone, keep the concentration passing into the pump below 100 ppm. This can be accomplished either by miniaturizing the experimental pro

Page 25

31Part 5 Recommendations For Pumping Particulate-Containing Gas StreamsA. Particulate Trap With A Filter ElementA particulate trap provides positive

Page 26

4. Flushing the pump is carried out by adding a cup of CHEMSTAR vacuum pump oil through the intake (IN) port while the pump is turned on for 5 to 20

Page 27

33Part 9 Toubleshooting Your CHEMSTAR PumpA. Poor Vacuum Reading1. Disconnect vacuum pump from your vacuum system.2. Obtain 1 gallon of DIRECTORR G

Page 28

WELCH-ILMVACVacuum Pump Repair Facility5621 W. Howard StreetNiles, IL 60714Phone: (847) 676-8800 (Technical Support)Fax: (847) 677-8606E-Mail: gdwelch

Page 29

4Section 1: INSTALLATION1.10 Introduction This manual has been complied not only for the care and maintenance of the CHEMSTAR pump now in your posses

Page 30

51.15 Electrical Power1.151 Power Source Review Review the power source and the motor rating to be sure they agree in voltage, phase and frequency.

Page 31

61.17 Traps (See Accessory section in the back of this manual.)1.171 The need for a Trap Where corrosive vapors or large quantities of condensable

Page 32 - Part 7 Vacuum Manifold

72.20 Operation and System Optimization2.21 High Pressure Operation CHEMSTAR two-stage pumps are designed to be most effi cient when operated at or

Page 33

82.226 Other Forms of contamination control The application of the gas ballast is a moderate and very successful method for the removal of condensab

Page 34

9Section 3: MAINTENANCE3.10 Vacuum Problems3.101 Pressure Determinations Leakage, contamination and unusual outgassing are the general causes of prob

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